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1. Organization-Wide Planning and Deployment
13 Lessons-
StartSection 1 Intro
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Start1A1 Six Sigma Fundamentals
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Start1A2a Six Sigma Lean and CI Methodologies
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Start1A2b Project Selection
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Start1A3 Business Systems
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Start1A4a Strategic Planning and Deployment
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Start1A4b Hoshin Kanri
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Start1B1 Leadership Roles and Responsibilities
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Start1B2a Types of Organizations
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Preview1B2b Why Six Sigma Fails
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Start1B2c Change Management
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StartPractice Activity - Quiz - Organization-wide Planning and Deployment
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StartDownload pdf Handouts - Section 1
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2. Organizational Process Management and Measures
7 Lessons -
3. Team Management
17 Lessons-
StartSection 3 Intro
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Start3A1 Team Types
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Start3A2 Team Roles
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Start3A3 Team Member Selection
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Start3A4 Team Success Factors
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Start3B1 Motivational Techniques
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Start3B2 Team Stages
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Start3B3 Team communication
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Start3B4 Team Leadership Models
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Start3C1 Group Behaviours
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Start3C2 Meeting Management
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Start3C3 Team Tools
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Start3D1 Training Need Assessment
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Start3D2 Training Delivery
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Start3D3 Training Evaluation
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StartPractice Activity - Quiz - Team Management
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StartDownload pdf Handouts - Section 3
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4. Define Phase of DMAIC
25 Lessons-
StartSection 4 Intro
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Start4A1 Customer identification
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Start4A2 Customer Data Collection
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Start4A3-1 Customer Requirements Introduction
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Start4A3-2 Customer Requirements VOC
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Start4A3-3 Customer Requirements QFD
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Start4A3-4 Customer Requirements SIPOC
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Start4A3-5 Customer Requirements Kano
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Start4B1 Business Case
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Start4B2 Problem Statement
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Start4B3 Project Scope
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Start4B4 Project Goals and Objectives
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Start4B5 Project Performance Measures
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Start4B6 Project Charter Review
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Start4C1 Gantt Chart
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Start4C2 Toll Gate Review
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Preview4C3 WBS
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Start4C4 RACI
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Start4D1 Affinity Diagram
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Start4D2 Tree Diagram
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Start4D3 Matrix Diagram
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Start4D4 Prioritization Matrix
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Start4D5 Activity Network Diagram
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StartPractice Activity - Quiz - Define Stage
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StartDownload pdf Handouts - Section 4
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5. Measure Phase of DMAIC
59 Lessons-
StartSection 5 Intro
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Start5A1 Process Flow Metrics r2
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Start5A2-1 Process Analysis Tools 1
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Start5A2-2 Process Analysis Tools 2
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Start5B1 Types of data
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Start5B2 Measurement Scales
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StartPractice Activity - Measure Stage - Quiz 1
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Start5B3 Sampling
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Start5B4-1 Data Collection Plan
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Start5B4-2 Data Coding
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Start5B4-3 Missing Data
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Start5C1-1 MSA
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Start5C1-2 MSA Accuracy
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Start5C1-3 MSA Precision
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Start5C1-4 MSA PT Ratio
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Start5C1-5 Three Methods of Gage RR
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Start5C1-6 Range Method
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Start5C1-7 Average and Range Method
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Start5C1-8 ANOVA Method
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Start5C1-9 Number of Distinct Categories
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Start5C1-10 Crossed vs Nested
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Start5C2 Measurement Systems across organization
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Start5C3 Metrology
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StartPractice Activity - Measure Stage - Quiz 2
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Start5D1 Basic Statistical Terms
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Start5D2 Central Limit Theorem
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Start5D3-1 Descriptive Statistics 1
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Start5D3-2 Descriptive Statistics 2a
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Start5D3-3 Descriptive Statistics 3
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Preview5D3-4 Descriptive Statistics EXCEL AND SIGMAXL
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Start5D4-1 Box Whisker
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Start5D4-2 Scatter Diagrams
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Start5D4-3 Histograms
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Start5D4-4 Creating Histograms
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StartPractice Activity - Measure Stage - Quiz 3
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Start5D5-1 Valid Statistical Conclusions 1
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Start5D5-2 Valid Statistical Conclusions 2
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Start5E1-1 Probability Basic Concepts 1
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Start5E1-2 Probability Basic Concepts 2
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Start5E1-3 Probability Basic Concepts 3
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Start5E1-4 Probability Basic Concepts 4
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Start5E2-1 Normal probability distribution 1
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Start5E2-2 Z Value Using MS Excel
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Start5E2-3 Z Value Using SigmaXL
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Start5E2-4 Binomial probability distribution
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Start5E2-5 Bernoulli and Geometric Distibutions-r1
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Start5E2-6 Poisson Distribution
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Start5F1-1 Process Capability Indices 1
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Start5F1-2 Process Capability Indices 2
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Start5F2 Process Performance Indices
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Start5F3 Process Cap studies
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Start5F4 Process Capability for Attributes
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Start5F5-1 Process Capability for Non Normal
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Start5F5-2 Data Transformation Basics
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Start5F5-3 Box Cox Transformation
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Start5F6 Process Performance vs Spec r1
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Start5F7 Short Term Long Term Capabilities
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StartPractice Activity - Measure Stage - Quiz 4
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StartDownload pdf Handouts - Section 5
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6. Analyze Phase of DMAIC
62 Lessons-
StartSection 6 Intro
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Start6A1-1 Correlation Introduction
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Start6A1-2 Correlation Coefficient Manual Calculation(1)
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Start6A1-3 Correlation Coefficient Microsoft Excel(1)
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Start6A1-4 Correlation Summary
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Start6A1-5 Correlation vs Causation
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Start6A1-6 Correlation Confidence Interval
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Start6A2-1 Coefficient of Determination
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Start6A2-2 Regression Equation Manual Calculation
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Start6A2-3 Residual Analysis
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Start6A3 Multivariate Tools
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StartPractice Activity - Analyze Stage - Quiz 1
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Start6B1 Terminology - Types of Errors
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Start6B2 Stat vs Practical Significance
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Start6B3-1 Hypothesis Testing
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Start6B3-2 Z Tables
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Start6B3-3 p Value
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StartPractice Activity - Analyze Stage - Quiz 2
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Start6B3-4 Sample Size
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Start6B4-1 Point and Interval estimate Intro
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Start6B4-2 Factors affecting CI width
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Start6B4-3 CI with z table
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Start6B4-4 CI with t table r1
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Start6B4-5 CI for proportions
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Start6B4-6 CI for variance
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Start6B5-1 Tests for mean variance and proportions 1 intro
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Start6B5-2 Tests for mean variance and proportions 2 z
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Start6B5-3 Tests for mean variance and proportions 3 t
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Start6B5-4 Tests for mean variance and proportions 4 p test
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Start6B5-5 Two sample z test April2019
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Start6B5-6-1 R1 Two sample t test Intro
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Start6B5-6-2 Two sample t test Example1 r1
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Start6B5-6-3 Two sample t test Example2
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Start6B5-6-4 Two sample Paired t test
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Start6B5-7 Two sample p test
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Start6B5-8 Tests for Variance
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Start6B5-9 F Tests
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Start6B5-10 Chi Square Tests
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Start6B6-1 ANOVA Intro and why r1
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Start6B6-2 ANOVA No Calculations
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Start6B6-3 ANOVA Formulas
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Start6B6-4 ANOVA Manual Calculations Example
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Start6B6-5 ANOVA Using MS Excel
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Start6B6-6 ANOVA Using Sigma XL
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Start6B6-7 ANOVA Exercise
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Start6B7 Goodness of fit test
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Start6B8-1 r1 Contigency Table
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Start6B8-2 Contigency Table Practice Problem
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StartPractice Activity - Analyze Stage - Quiz 3
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Start6B9 Non Parametric Tests
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Start6C-1 FMEA Part 1
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Start6C-2 FMEA Part 2
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Start6D1 Gap Analysis
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Start6D2-a Root Cause Analysis
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Start6D2-b Root Cause Analysis
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Start6D2-c Root Cause Analysis
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Start6D2-d Root Cause Analysis
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Start6D2-e Root Cause Analysis
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Start6D2-f Root Cause Analysis
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Start6D3 Wastes
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StartPractice Activity - Analyze Stage - Quiz 4
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StartDownload pdf Handouts - Section 6
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7. Improve Phase of DMAIC
47 Lessons-
StartSection 7 Intro
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Start7A1-1 DOE Terminology- Intro
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Start7A1-2r1 DOE - Response and Factors
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Start7A1-3 DOE - Coffee Launch
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Start7A1-4 DOE Interaction Chart
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Start7A1-5 DOE - Contour Plot
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Start7A1-6 DOE mathematical Equation
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Start7A2-1 DOE Introducing Interaction
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Start7A2-2 DOE Equation with Interaction
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Start7A2-3 DOE Basic Definitions
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Start7A2-4 DOE three factor interactions
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Start7A2-5 DOE Levels to the power Factors
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Start7A2-5a DOE Half Factorial
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Start7A2-6 DOE Nuisance and Balanced Design
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Start7A3 Planning Experiments
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Start7A4-1 One Factorial Experiments Introduction
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Start7A4-2 Completely Randomized Design
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Start7A4-3 Randomized Block Design
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Start7A4-4 Latin Square Design
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Start7A5-1 Two Level Fractional Factorial - Introduction
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Start7A5-2 Fractional Factorial - No of experiments
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Start7A5-3 Placket Burman Design
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StartPractice Activity - Improve Stage (DoE) - Quiz 1
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Start7B1-1 Types of Wastes(1)
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Start7B1-2a TIMWOOD
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Start7B1-2b TIMWOOD
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Start7B1-2c TIMWOOD
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Start7B1-2d TIMWOOD
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Start7B1-2e TIMWOOD
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Start7B1-3a Tools to Eliminate Waste - pull system
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Start7B1-3b Tools to Eliminate Waste - kanban
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Start7B1-3c Tools to Eliminate Waste - 5S
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Start7B1-3d Tools to Eliminate Waste - standard work
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Start7B1-3e Tools to Eliminate Waste - poka yoke
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Start7B2 Cycle Time Reduction - CF
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Start7B2 Cycle Time Reduction - Heijunka
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Start7B2 Cycle Time Reduction - SMED
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Start7B3 Kaizen and Kaizen Blitz
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Start7B4-1a TOC
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Start7B4-1b TOC
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Start7B4-1c TOC
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Start7B4-1d TOC
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Start7B4-2a OEE
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Start7B4-2b OEE
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Start7C Implementation
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StartPractice Activity - Improve Stage - Lean - Quiz 2
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StartDownload pdf Handouts - Section 7
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8. Control Phase of DMAIC
35 Lessons-
StartSection 8 Intro
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Start8A1 SPC Objectives
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Start8A2 Selection of Variables
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Start8A3 Rational Subgrouping
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Start8a4-a Selecting Control Chart
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Start8A4-b IMR Chart
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Start8A4-c IMR Chart demo SigmaXL
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Start8A-d Calculating d2 value
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Start8A4-e Xbar R Chart
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Start8A4-f A2 Value
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Start8A4-g Xbar R Chart Demo SigmaXL
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Start8A4h Xbar s Chart
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Start8A4-j Attribute Control Charts Intro
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Start8A4-k NP Charts intro
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Start8A4-k NP Charts Demo
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Start8A4-l P Charts
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Start8A4-l P Chart Demo
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Start8A4-m C Charts
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Start8A4-m C Charts Demo
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Start8A4-n U Charts
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Start8A4-n U Charts Demo
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Start8A4-o(6F8-1) Short Run Chart Intro
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Start8A4-p(6F8-2) Z MR Chart
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Start8A5r1 Control Chart Analysis
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Start8A5r1 Control Chart Probabilities
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StartPractice Activity - Control Stage - Quiz 1
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Start8B1 TPM
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Start8B2 Visual Controls
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Start8C2 Control Plan
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Start8D1 Lessons Learned
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Start8D2 Documentation
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Start8D3 Training
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Start8D4 Ongoing Evaluation
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StartPractice Activity - Control Stage - Quiz 2
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StartDownload pdf Handouts - Section 8
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9. Design for Six Sigma (DFSS)
17 Lessons-
StartSection 9 Intro
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Start9 A DFSS Methodologies
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Start9B Design for X Intro
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Start2 Design for Manufacturing
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Start3 Design for Maintainability
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Start4 Design for Reliability
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Start5 Design for Logistics and Environment
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Start6 Design for X Summary
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Start9C - Robust Designs1A
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Start9C - Robust Designs2
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Start9C-1 - Robust Designs
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Start9C-2 - Robust Designs Defined
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Start9C-3 - Control and Noise Factors
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Start9C-4 - Taguchi Loss Function Introduction
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Start9C-5 - Taguchi Loss Function Explained
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StartPractice Activity - DFSS - Quiz
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StartDownload pdf Handouts - Section 9
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